Continued zf friedrichshafen ag list of lubricants teml 01, edition 01jul16 page 3 of 5 4. Zf calls their hydraulic retarders as intarders but principally they are same as hydraulic retarders. Oil and filter change intervals filter replacement affects only transmission with intarder or wsk torque. Zf assemblies in special purpose vehicles list of lubricants. Tchd zf ecofluid m 02e zf ecofluid m 02e nmv 1600l1, 2000l1, 2003l1, 1075k1 enginedependent pto with independent oil circuit zf ecofluid m 02e. The purpose of this catalog is to furnish zf services north america, llc zfsna customers with as complete a listing of their parts requirements as possible. Transmission repair manuals zf 6hp19 09l instructions. Continued zf friedrichshafen ag list of lubricants teml 02, edition 01. Zf friedrichshafen ag pros in driveline, safety and. If you know some more useful informations about the zf file extension, please let us know in the discussion below or on our forums. Commercial vehicle technology ecodrive transmissions zf. Zf intarder the zf intarder is a hydrodynamic retarder. Torque converters from zf feature optimum hydrodynamic efficiency. When retarder is actuated, compressed air pumps the fluid into the chamber, which has stator at one side and rotor which is further connected to propeller shaft on the other side.
Zf intarder, operating manual for integrated retarder for trucks and buses with zf transmissions ecu 42 control unit, operating manual the integrated retarder for trucks and buses with zf transmissions ecu 42 control unit. The display shows the fault code, if the gear selector is on neutral position. Combination of the traxon system with upstream torque converter clutch tcc. Our download portfolio pdf catalogs for vehicle parts. Using the viab wearfree integrated acceleration and braking system, even heavyduty trucks can start up powerfully, maneuver accurately within millimeters, and brake safely repeatedly and without wear. The converter lockup clutch closes in 4th gear at a point depending on road speed and accelerator position. If a fault is detected, the display shows a spanner symbol g for a fault. Inside the intarder, the blade wheels of the rotor and stator are facing each other. A photo of the front and rear surfaces of the converter is provided when one is available. Dec 05, 2016 zf friedrichshafen ag 0305 faultcodes ergocontrol est37a teab n. The mobile crane technology at a glance brochure summa rises the main components and technologies of the liebherr mobile crane range. Only the lubricant classes listed are permitted for initial fillings of transmissions. Mobile crane technology at a glance liebherr group. Interpump hydraulics spa a socio unico business unit pzb.
Zf tc tronic hd a zf tc tronic hd is a combination of the tried and trusted using its pto interfaces, zf tc tronic hd zf as tronic system with upstream torque converter converts driving power into working clutch german abbreviation. Torque converter lockup clutches wsk with separate oil circuit. Zf driveline technology reduces the consumption of fuel and automotive fluids. Retarder mercedes bens mb4844 caminhoes rodoviarios. Find your pdf catalogs for spare parts to download free of charge. The 350ton crane offers state of the art technology for more convenience in practical operation. The zf file extension seems to be in use for certain files that are mentioned on the internet. Reduced fuel consumption due to high number of gears and high degree of effi ciency of the dry cludge best manoeuvrability due to integrated torque converter wear free braking by zf intarder compact, mobile and weight optimized. Intarder english to spanish mechanics mech engineering. When they design every individual crane model, our engineers follow an own cranespecific concept based on the. Student theses are made available in the tue repository upon obtaining the required degree. Torque converter identification catalog tcs products.
It is integrated into the transmission at the output end and shares its oil supply with the transmission. Combination of the traxon system with upstream torque converter clutch wsk automatic transmission system and starting module for special applications and heavy goods transporters lockup of torque converter at driving speed thereby shifting without loss common onsite control unit for intarder and traxon torque module. To view the information you must have the program adobe reader. Zf aftermarket is a leading professional in driveline, chassis technology as well as active and passive safety technology. Transmissions without zf intarder as tronic 1 12as1800, 16as2200 constantmesh and synchronised transmissions for commercial vehicles. Please refer to the previous pages, section 1, tables, for information on the lubricant classes released for the individual. Information about rebuild transmission zf 6hp19 09l the design of this sixstep automatic transmission is standard, except for presence of range of the converter more than six. Transmission gearbox zf as tronic truck bus 10 12 16 speed. Apart from performance, there are factors like operating conditions, route.
Transmission systems for mobile cranes and special vehicles. Lock up of torque converter at driving speed thereby shifting without loss. Daf components manual is a systematics information for the owners of equipment daf and which contains the data to diagnose and troubleshooting information for brake zf intarder est 52 this brand. Joint oil circuit of basic transmission and converter lockup clutches. Zf assemblies in special purpose vehicles list of lubricants teml product groups service fill in acc. It is a universal transmission system, based on a simple design and packaged in a compact unit that enables tour, charter and linehaul coaches to operate reliably. Here, the intarder stands out because of its rapid response time. For the new transmission, zf developed the revolutionary prevision gps shifting strategy which works in an anticipatory and especially fuelsaving way thanks to a gps connection and an interface to navigation data. All cursor engines incorporate the iveco turbo brake, which disperses absorbed energy through the exhaust. When applied as continuous brake on downhill gradients, the.
For work with manual you need to install the application adobe pdf reader. Extended maintenance intervals and longer service lives also have a positive impact on the transport companys operating profit. Transmissions with zf intarder as tronic 1 12as1800it, 16as2200it constantmesh and synchronised transmissions for commercial vehicles. Continued zf friedrichshafen ag list of lubricants teml 01, edition 01. Bus ranges man lions explorer bus family the man lions explorer bus bodywork, the successor to the well known explorer range of bodies, and the only oemanufactured bus body in. Zf truck transmission service literature epcatalogs. Service manual are intended to assist you in the repair and maintenance of trucks transmission zf. Zf ecosplit without intarder 16 s 151, 16 s 181 which oil should you use for your zf ecosplit without intarder 16 s 151, 16 s 181. If more than one fault is detected, each fault code is shown for about 1 second. Zf automatic transmissions service manual the torque converter acts in all four forward gears and in reverse.
Voith and zf are two major manufacturers of hydraulic retarders. Oil for zf ecosplit without intarder 16 s 151, 16 s 181. Pros in driveline, safety and chassis technology zf. Explanation of footnotes and comments footnotes 1 these intervals only apply to a hose breather in a dry area. Products like the automatic transmissions from the as tronic family or the wearfree intarder brake set the bench. Transmission gearbox zf as tronic truck bus 10 12 16 speed version without zf intarder repair manual pdf download zf as tronic truck bus 10 12 16 speed version without zf intarder repair manual. They are even mandated in certain tenders called of by state transport undertakings like ksrtc. Modelling of the zf intarder for hil simulations pesgens, m. Thereby the excellent economy of fuel was provided, and the transmission differed in durability and maintainability. It contains details of the benefits for practical use. The integral retarder in an allison fully automatic transmission is a supplementary braking device that helps the vehicle slow down with less wear on the service braking system. The 12speed zfgearbox with automatic gear change system tctronic grants high effi ciency and best comfort. Daf component manual is a replica of the manual published by the factory to provide information on diagnosis, service procedures and adjustments brake zf intarder est 52. Continued zf friedrichshafen ag list of lubricants teml 02, edition 01jul16 page 6 of 14 2.
Downshift mode activ difference of engine and turbine speed above a certain. All transmissionspecific data required for a fast and comprehensive diagnosis are retrievable by the zf. To activate the intarder, you simply have to press the brake pedal. Manual and automated zf transmissions for trucks, buses, light. Oil and filter change intervals filter replacement affects only transmission with intarder or wsk torque converter clutch caution. For extreme cases, iveco has an optional second generation zf intarder on all versions of the stralis, which offers a wider range of speeds for peak deceleration torque but lower power absorption when idling. Zf offers systembased solutions from a single source, ranging from mechanical basic transmissions, intelligent automatically shifting transmission systems to electric all inone solutions. Zf traxon dynamicperform with intarder automatic transmission system features function clutch is easier to engage 7 version nm kg l zf list of lubricants mm sae 12 dx 3021 so max. Transmissions without zf intarder as tronic 1 12as1800, 16as2200 constantmesh and synchronised transmissions for commercial vehicles zf ecofluid m 02b 02e 02h 02l transmissions with zf intarder as tronic 1 12as1800it, 16as2200it constantmesh and synchronised transmissions for commercial vehicles zf ecofluid m 02e 02h 02l page 4. Iveco has an optional second generation zf intarder on all versions of the stralis, which offers a wider range of speeds for peak deceleration torque but lower power absorption when idling. The section below the converter part number grey band is for information unique to the converter that may assist you in the correct idenification. The future of driving starts with innovations from zf.
Recommended retarder choice there is no strict formula for the preferred type of retarder. The intarder can be seamlessly integrated into the vehicles braking system. Zf intarder for missions with very uneven routes, the trakker as may be fitted with a second generation zf intarder with a broader rpm adjustment range for the maximum deceleration torque and reduced power uptake with no load for better fuel economy. Oil and filter change intervals filter replacement affects only transmission with intarder or wsk. Manual allows to detect and resolve problems arising and uncertainties. Zfintarder with up to 4,000 nm600 kw braking torquepower is fully integrated as. The transmission system is available with the zf intarder. This offers a broader rpm adjustment range for maximum deceleration torque and lower noload power consumption for better fuel economy. Combination of the traxon system with upstream torque converter clutch tcc automatic transmission system and starting module for special applications and heavy goods transporters lockup of torque converter at driving speed thereby shifting without loss common onsite control unit for intarder and traxon torque module.
The new modular transmission system zf friedrichshafen. Pdf catalogs for vehicle parts from zf aftermarket zf. Zf develops driver assistance systems that could help to prevent collisions between trucks that are turning and cyclists or pedestrians. Download zf intarder 3 buses repair manual online pdf and engine, electrical. Zf testman pro checks the functionality of all electronically controlled zf products. Zf transmission service manual 2 attention as the torque converter has no axial positioning, it is necessary to prevent its slipping in case of removal and assembling of the transmission, as shown in figure 11 figure 11 8. The zfintarder is a hydrodynamically operating hydraulic retarder. Drive systems for mobile cranes and special vehicles zf. Zfintarder with up to 4,000 nm600 kw braking torquepower is fully integrated as wearfree. Exclusively for zf transmissions traxon, as tronic, ecosplit, ecomid. For missions over arduous routes, the stralis as3 and as super 3 may be equipped with a secondgeneration zf intarder. Total transmission gear 9 fe 75w80 is specifically developedfor all gearboxes with or without intarder for example for the zf gearboxes with an integrated retarder medium and heavy duty zf gearboxes zf intarder. Neemt 90% van alle remprocessen voor zijn rekening.
Retarder switch on, joy stick in zero position fully forward on my coach, let off the power, no retard. Torque converter zf intarder directly installed at gearbox axles 1, 3 and 5 driven, optional axle 4. Information for components this equipment you can see with diagrams and illustrations to help disassemble, repair and reassemble various components of this equipment. Zf tc tronic transmissions with integral torque converter on ltm cranes with more than 5 axles. Jul 21, 2011 as tronic the automatic transmission system for coaches. The crane operator chooses between automatic mode or manual gear selection and in either case is spared the work of shifting or working the clutch. Since the capacity of the retarder or its retarding action is directly related to its rpm, it will be most effective at higher engine and vehicle speeds. Please be so kind to show pictures, also zf intarder est 54 and zf new transmission ecolife and traxxon also developer is acti. Zf sna cannot assume any responsibility for possible errors in listings, applications or interchanges. Zf friedrichshafen ag 020616 faultcodes ergocontrol est37 1 bar special symbol manual mode 1. Lockup of torque converter at driving speed thereby shifting without loss.
Pdf spare parts catalogs from zf aftermarket zf aftermarket. The heavier the truck and the rougher the terrain, the greater the load on the clutch and brakes. Exclusively for zf transmissions traxon, as tronic. Blind spots are the number one cause of these kinds of accidents and zf has declared war on them.
Secondary retarder for modern commercial vehicles en. Comfort, economy, and safety of the vehicle increase due to the fully automatic shift system. The vanes are enclosed in a static chamber with small clearances to the chambers walls which will also be vaned, as in an automatic transmission. Zero wear braking with the zf intarder for cranes with a load capacity of 90 tonnes and over. Zf friedrichshafen ag 0305 faultcodes ergocontrol est37a teab n. Complete advice for all components, such as the engine, gearbox transaxle, brake system, power steering system and cooling system. Bus ranges man lions explorer bus family the man lions explorer bus bodywork, the successor to the well known explorer range of bodies, and the only oemanufactured bus body in south africa, is designed for. Selection between manual and automatic shift system. Continued zf friedrichshafen ag list of lubricants teml, edition 01. However, we have not yet found their original program nor any specific information about it. The maximum brake power is 500 kw, if not reduced due to high engine temperatures. The yellow area below that with the heading in bold print is for the standard converter identifying data. When applied as continuous brake on downhill gradients, the driver can use driveline management with speed control. Exclusief voor zf transmissies traxon, as tronic, ecosplit, ecomid.
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